Wet Scrubber
“Combat Air Pollution with Precision-Engineered Wet Scrubbers”
Zeco Wet Scrubbers are high-efficiency air purification systems engineered to remove airborne contaminants, including gases, vapors, and particulates, using advanced multi-stage scrubbing and mist elimination techniques. Ideal for industries that require reliable emission control, our systems deliver superior performance, minimal environmental impact, and compliance with the most stringent regulatory standards.
Product USP’s
Engineered for Efficiency, Built for Compliance
This wet scrubber is designed to simultaneously remove both gaseous and particulate contaminants using a multi-phase scrubbing process, ensuring superior air purification in industrial environments with complex pollutant profiles.
Equipped with an integrated water recirculation system, it conserves water usage by reusing the scrubbing liquid, significantly reducing both operational costs and environmental impact while maintaining high removal efficiency.
Fitted with high-durability HDPE or stainless steel anti-clog spray nozzles, the system delivers consistent and uniform scrubbing performance, preventing downtime and ensuring reliable operation even in harsh industrial conditions.
The unit includes vane-type mist eliminators that effectively remove over 98% of moisture droplets, preventing carryover and maintaining cleaner, drier exhaust air for regulatory compliance and safe release.
With options for pre-filters and activated carbon filters, the scrubber can be tailored to specific applications, offering flexibility in handling a wide range of industrial pollutants and odor control requirements.
Designed to handle airflow volumes from 500 CFM to over 60,000 CFM, the system is scalable and suitable for both compact facilities and large-scale industrial operations across diverse sectors.
Key Highlights
“Advanced Multi-Stage Scrubbing for Industrial Air Quality Control”
Zeco Wet Scrubbers are designed to offer robust and versatile air cleaning solutions across diverse industries.
These systems employ water or chemical solutions to absorb and neutralize pollutants efficiently. With a modular, insulated construction and corrosion-resistant materials, these scrubbers are ideal for corrosive gas environments, ensuring continuous operation even in the harshest conditions.
The inclusion of anti-clog spray nozzles, vane-type mist eliminators, and centrifugal recirculation pumps enhances operational efficiency while reducing maintenance needs. Whether it’s acidic gases, VOCs, or chemical fumes, our wet scrubbers are customized to tackle a wide spectrum of airborne hazards while maintaining energy and water efficiency.
- Efficient Gas & Particle Removal via contact between pollutants and scrubbing liquid.
- Multi-Stage Scrubbing System with customizable configurations.
- Chemical Dosing Compatibility for neutralizing acidic or alkaline gases.
- High-Efficiency Mist Eliminators (>98%) to prevent water carryover.
- Recirculation System with corrosion-resistant pumps and HDPE/SS piping.
- High Removal Efficiency across gases, vapors, and particulates.
- Versatile Pollutant Handling for VOCs, acid mists, and chemical fumes.
- Continuous Operation for 24/7 industrial environments.
- Reduced Water Consumption through integrated recirculation.
- Chemical Neutralization Capability ensuring safe emissions.
- Airflow Range: 500 CFM to 60,000+ CFM
- Filter Configuration: Pre-filter (G4), Carbon Filter (Optional)
- Spray Nozzles: HDPE or SS anti-clog type
- Mist Eliminators: PP, FRP, PVC, G.I, or SS vane-type (>98% removal efficiency)
- Pump System: Centrifugal pumps designed as per flow rate and pressure head
- Casing/Frame:
- Rigid, galvanized or powder-coated steel Stainless Steel, Aluminium
- Modular, double & single skin panel construction
- Extruded Aluminium Profile Frame Work (Thermal break & Non-Thermal break)
- Insulation:
- 25 mm to 50 mm thick insulation (Density-40 kg/m3 (48 kg/m3, 64 kg/m3, 96 kg/m3 – Optional) (PUF, Glasswool, Rockwool, PIR)
- Provides thermal insulation and acoustic insulation
- Base Frame:
- Heavy-duty steel or aluminum base
- Designed for floor mounting and vibration isolation
- Panels:
- Removable or hinged access doors
- Inner skin: galvanized steel (pre-coated or powder coated), stainless steel, aluminium
- Outer skin: pre-coated, powder-coated steel, stainless steel, aluminium
- Fan Section:
- EC or VFD-driven centrifugal fans
- Mounted on vibration-absorbing platforms
- Dynamically balanced for low-noise, high-efficiency airflow
- Filter Section:
- Pre-filter (G4) for dust removal
- Carbon Filter (Optional)
- Spray Chamber:
- Fitted with anti-clog spray nozzles, uniformly spaced to ensure even water or chemical distribution.
- Mist Eliminator Section:
- Vane-type eliminators made of PP, FRP, or PVC, G.I or SS to capture moisture droplets and prevent carryover.
- Recirculation System:
- Includes a corrosion-resistant pump, HDPE/SS piping, and a sump tank or reservoir for water reuse.
CE Certified (EN ISO 12100:2010, EN 60204-1:2018)
ISO 9001:2015 Certified
ZECO Air Engineering Solutions
“Enhance Your Emission Control Systems with Zeco Wet Scrubbers.”
Contact our team today to get a tailored solution that ensures clean, compliant, and HVAC efficient air treatment for your industrial needs.
Applications
- Chemical Manufacturing
- Pharmaceuticals
- Oil & Gas
- Agrochemical & Fertilizer
- Wastewater Treatment
- Metal Finishing & Foundries
FAQ's
Wet scrubbers are particularly efficient for removing both particulate matter and gaseous pollutants simultaneously. They’re ideal in HVAC systems where moisture can assist in pollutant neutralization and where chemical fumes or dust levels are high.
Yes, the wet scrubber is designed for seamless integration into existing HVAC ductwork or air handling setups. It can be connected downstream to handle exhaust air from industrial kitchens, chemical processing rooms, or pollutant-heavy environments.
The recirculation system reduces water consumption and lowers operating costs by recycling scrubbing liquid. This makes it highly sustainable, especially in regions or industries with water use limitations.
Absolutely. The unit is CE and ISO certified and meets pollution control standards for particulate and gaseous emissions. It’s engineered to align with global ventilation and environmental safety regulations.
Yes. The high-efficiency vane-type mist eliminators (>98% efficiency) prevent moisture carryover into downstream ducts, ensuring corrosion-free operation and improved indoor air quality.
The unit offers flexible filtration options like pre-filters and carbon filters. This allows customization for specific applications—whether in pharmaceutical labs, commercial kitchens, or wastewater treatment plants.
Routine checks for nozzle clogging, filter cleaning/replacement, and pump performance are recommended. Thanks to the anti-clog nozzles and recirculation system, overall maintenance requirements are minimal.
The scrubber is designed with dynamically balanced fans and minimal pressure drop. It maintains consistent airflow across HVAC systems, minimizing any additional energy load on the system.
Yes, it’s engineered to neutralize VOCs, ammonia, sulfur-based gases, and acid mists using chemical dosing and liquid scrubbing—making it highly effective in chemical, pharma, and waste-treatment facilities.
It supports a wide airflow range from 500 CFM to 60,000+ CFM, making it suitable for both small HVAC zones and large industrial ventilation systems.
